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Adding Sap To The Pan

September 24, 2018

While you are boiling, it is important to maintain a 2″ sap depth in order to protect your pans from overheating and also to protect your syrup from scorching. Depending on the style of pan you are using, there are many methods for adding sap to your pan while you are boiling. Some methods are more efficient — and more convenient — than other methods. Below are the different methods of adding sap and the pros and cons of each. At the bottom of this page, you will find a chart detailing which methods are possible for each style of pan.

Method 1: Add Sap By Hand

Add sap by hand

By far the most straight forward method. Simply dump a large amount of raw sap into the pan whenever the level gets below 2″ depth.

BENEFIT: For people on a tight budget, this is cost effective as no equipment is needed other than a bucket of raw sap.

THINGS TO CONSIDER: Not recommended for folks who are easily distracted. You really need to pay attention. Also, introducing a large dump of raw sap will kill the boil in your pan. It takes time to recover so this is not the most fuel efficient method. Also, if you are running a continuous flow pan, this method can make it more challenging to maintain a density gradient.

Method 2: Feed Pan

Flat Pan with Feed Pan

A wide, narrow pan — called a Feed Pan — sits on top of the back of the evaporator pan and filled with raw sap. A valve on the Feed Pan is cracked open and the raw sap is allowed to trickle in slowly as you are boiling.

BENEFIT: Steam is preheating the raw sap in the Feed Pan before it enters the main evaporator pan. The valve on the Feed Pan allows you to control how much raw sap is being added. Some people connect their Float Box to a Feed Pan so that the raw sap can be preheated before it enters the Float Box.

THINGS TO CONSIDER: This still requires folks to pay attention and make adjustments to the flow of sap as needed. Also, the Feed Pan will need to be refilled with raw sap occasionally.

Method 3: Float Box

Float Box with Sight Glass

A Float Box can be set to automatically maintain the depth that you set it to.

BENEFIT: Sap is constantly being added to the pan as it is needed. Large fluctuations in sap depth are virtually eliminated which helps the pan boil very efficiently. No need to worry about adjusting valves like you do on a Feed Pan. Also, the Float Box typically attaches to a larger head tank which has a larger capacity for raw sap than a Feed Pan does.

THINGS TO CONSIDER: Certain conditions such as foam-ups can “fool” a Float Box into thinking the sap depth is deeper than it actually is. It is still recommended to visually check the sap depths in the pan(s) periodically to make sure everything is operating as expected. The photo here shows a Float Box being used with a Sight Glass. A Sight Glass is not required for using a Float Box, but they are extremely helpful.

 

Options For Adding Sap For Each Style of Pan

Add Sap By HandFeed PanFloat Box
Flat Pan
Divided Pan(See note below)
Hybrid Pan(See note below)
Drop Flue Pan Set (Standard or SSR Config.) (This feature is included standard)
Drop Flue Pan Set (Dauntless Config.) (Warming Pan is included)(Can be connected to the Warming Pan)
Raised Flue Pan Set (Standard or SSR Config.) (This feature is included standard)

NOTE: If you are adding sap to a continuous flow system (divided pan) by hand, remember to do so slowly/continuously. In contrast, large periodic dumps of raw sap can interfere with the density gradient and kill the boil. It is best to introduce the sap to the system in a constant, slow stream.

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2 Comments

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John lentine

February 26, 2023

Hello I have a question. Every time we add the right length wood split to the right size and our wood is seasoned -to our StarCat we seem to loose the boil . This is happening even after 8 hours of boiling. We are maintaining the 2 inch depth in the split pan. Any advise on what we could do better to maintain the boiling temp is appriciated?

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Angela

February 27, 2023

Hi John. You will need to fire your evaporator (add more wood) at regular intervals to maintain boil. You can keep tabs on what is happening inside of your firebox using a Stack Temperature Thermometer. https://www.smokylakemaple.com/product-category/boiling/evaporator-add-ons/temperature-monitoring/stack-temperature/

In addition to your firewood being cut down to a small size, you should also look at how well it was seasoned. If there is any moisture in the logs, you will kick off far fewer BTUs and this will impact boil rate as well. We have a video here that might help: https://www.smokylakemaple.com/knowledge-base/how-to-get-the-most-out-of-your-firewood/

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